Choosing the Right Concrete Floor Grinder. Commercial concrete grinder
Why You Need a Concrete Floor Grinder
When it comes to all-in-one construction tools, a concrete floor grinder is a must. Whether the job involves grinding down uneven concrete slabs, leveling joints, removing stubborn tile or vinyl glue, smoothing and polishing surfaces, or even cleaning industrial contaminants, these powerful machines eliminate the need for chemical etching, making quick work out of concrete surfacing jobs both big and small, However, not all concrete grinders are created equally, which means choosing the best one for the job is key to getting it done right.
Which Floor Grinder is Right for You?
Concrete floor grinders come available in two different sizes: handheld and stand-up. Handheld floor grinders are great for tight spaces but can be limiting when used for bigger projects. On the other hand, stand-up grinders are usually about the size of a standard vacuum and offer several advantages over their handheld counterpart, including getting the job done faster and easier.
Weight is an important factor in concrete surface grinding and polishing. While handheld grinders may come with the convenience of portability at a lower price, they come with the additional cost of time and labor – not to mention a much larger margin for error.
Applying even weight distribution when grinding or polishing a concrete surface can be challenging to achieve when using a handheld grinder – especially when its operation requires getting on the hands and knees. On the other hand, stand-up concrete grinders allow users to keep their feet on the ground while the machine’s weight does the work for them, making them ideal for both large jobs or simply getting any job done more efficiently.
When it comes to choosing the best concrete floor grinder for your needs, you’ll also find two different types to choose from: planetary and rotary. The main difference between the two is in the configuration of the machine’s grinding discs and weight.
Planetary vs. Rotary Concrete Grinders
Named for its similarity to how the solar system works, planetary grinders are configured with one large plate that serves as the central point to several smaller discs that rotate at different speeds using belts and pulleys. The smaller discs do all of the grinding and polishing while the large plate stays in its central position, never coming into contact with the floor. Planetary grinders are generally lightweight and easy to maneuver in a straight line, making them an excellent option for less intensive tasks like smoothing a garage floor.
Rotary concrete grinders are much heavier than their planetary counterparts and are best used for larger, more aggressive jobs. Instead of a belt and pulley system, rotary grinders use heavy-duty geared construction. When it comes to plate configuration, rotary grinders use either one or two large rotating discs or several small rotating discs that directly grind or polish the floor. While the heavier weight can help speed up the process, it also makes the machine much harder to maneuver, thus requiring a higher skill level.
While both have their pros and cons depending on the job, one of the most significant advantages planetary grinders have over rotary grinders is the ability to cover larger surface areas with its multiple rotating discs evenly. This gives the machine much better balance compared to its one- or two-headed counterpart, thus offering more even weight distribution and less operator fatigue. When you add its ease of use to its lighter weight, it’s obvious the planetary grinder is the way to go. The next step is finding the best one to get the job done.
Introducing the VSG-10 Stand Up Variable Speed Grinder 242
If you’re looking for the best concrete grinder for both large and small jobs, then look no further than the VSG-10 Stand Up Variable Speed Grinder by U.S.SAWS. Built with a 115V motor to make finding a power supply easy, the VSG-10 is configured with a large grinding plate that fits either 3 or 6 “fast change” diamond segments available in various bonds grits. Complete with Velcro resin holders, you’ll find that any 3″ resin, ceramic or hybrid tooling works great with this powerful yet lightweight machine that requires no more than two people to lift up or down a flight of stairs.
Coming in at 175 pounds, this lightweight Champion can handle both large and small jobs, from quickly prepping or polishing a 2-3 car garage to serving as an edger in tight spaces where larger grinders just won’t fit. It also makes an excellent coating removal tool when used with PCD segments. For example, the 2 Quarter Round PCD Fast Change Removal Wing is ideal for aggressive jobs like removing thick coatings, epoxy, urethane, and other membranes. At the same time, the #16/20 Grit Premium Double Bar Wing is ideal for smoothing and cleaning, and coating removal, depending on the grit selected.
When it comes to getting the job done faster, easier, and more efficiently, there’s no better concrete floor grinder than the VSG-10 Stand Up Variable Speed Grinder from U.S.SAWS.
Husqvarna PG450
PG 450 is a versatile and user-friendly planetary floor grinder. Perfect for a wide range of applications, e.g. coating removal, concrete grinding and concrete polishing. It is also suitable to use to make Husqvarna HiPERFLOOR With its 18 in. grinding width it is excellent for both small hard to get to areas, as well as larger surfaces. It is ideal for rental and both professional and semi-professional applications due to its many self-adjusting benefits. 1-phase means it is suitable for industrial and domestic applications. It can easily be folded and divided without tools for transport and storage.
Application.- Grinding Removal
Optimal for the removal of plastic-like ceramic glues, vinyl glues, epoxy coatings, and paint
250 | Day 1000 | Week 2000 | Month
Diamond Grinding Teeth Rental Includes (9) diamond teeth in 30, 50, or 100 grit
100 | Day 400 | Week 1200 | Month
Teeth can also be purchased @ 79.99 each. Nine are required for the machine to work properly.
Rental pricing is plus 11% Damage Waiver and HST.
Application.- Polishing
Must be done in a precise step by step format in order to achieve a polished look. The following are based on 1500 Square Feet of concrete floor. All diamond teeth, resin pads, and chemicals must be purchased. Discounted pricing is available to contractors.
250 | Day 1000| Week 2000 | Month
Required Diamond Teeth @ 79.99 each
Required Resin Polishing Pads @ 39.99 each
20 Litres of GM3000 (199.99)
20 Litres of HiperHard (229.99)
5 Litres of HiperGuard (189.99)
Just looking for a medium polish? Try the Hiper 3 system. Info
Rental pricing is plus 11% Damage Waiver and HST. Accessory pricing is plus HST. Additional material and equipment required if edging needs to be polished. Additional material may be need to aquire desired polished look.
Concrete Grinders Are Versatile Machines for Floor Grinding
Concrete grinders use horizontally rotating discs to perform a multitude of tasks, from light texturing to open the pores of the surface to removal of paints and thin coatings. The key to their versatility are the grinding attachments, which are available in a variety of types and grits to suit different applications.
Because grinders use rotary action rather than impact to remove material, the depth of material removal is limited to about 1/8 inch, depending on the type of attachment used. They generally leave behind a smoother profile than scarifying or shotblasting, and when working on hard, dense concrete they may polish rather than abrade the surface.
WALK-BEHIND CONCRETE GRINDERS
For floor and slab surfaces, you can find walk-behind grinders ranging in size from single-disc units for working in small or restricted areas to dual-, triple- or even four-disc machines for high-production grinding of large slabs. A single-disc grinder has a working width of 10 to 12 inches while a dual-disc unit covers 20 or more inches in one pass. Disc rotation speeds range from about 250 to over 3,000 rpm. On multiple-disc units, the discs usually are counter-rotating to provide balanced torque so the grinder won’t pull from side to side.
For more even grinding, some machines are also equipped with floating heads that will follow the contour of the floor and adjustable rear wheels to keep the grinding discs level. Many manufacturers offer a choice of power options, including electric, gasoline and propane. Most machines are equipped with vacuum ports for dust-free dry grinding. Some models also include water mist systems so they can be used with wet- or dry-cutting attachments.
HANDHELD GRINDERS
Although walk-behind machines are well suited for profiling large slab surfaces, you can also buy handheld grinders for working in tight areas where larger units can’t maneuver, such as in corners and close to walls. These smaller workhorses are available with grinding diameters ranging from 5 to 12 inches and can also be used to remove bumps, form marks, and graffiti from vertical surfaces or to grind concrete countertops (see A Definitive Polisher for Concrete). Like their larger cousins, handheld units come with a selection of grinding accessories and can be hooked up to an industrial vac for dust control.
WAYS TO USE A CONCRETE FLOOR GRINDER
Many of today’s grinders can serve multiple functions and are generally more adaptable than other types of surface prep equipment, especially when it comes to decorative work.
They are good for the following applications:
- Profiling floors before application of thin coatings or paints because they won’t create ridges in the surface, as can scarifiers
- Breaking up deposits of grease, dirt and industrial contaminants
- Leveling uneven joints or high spots
- Removing paint, sealer or other coatings
- Polishing concrete surfaces (grinders with finer-grit abrasives)
Propane Grinding Machines Go cordless with the LAVINA elite series
SC12E Scarifier SASE The industry’s most durable and productive scarifier.
Surface Prep Diamonds Superior floor with reduced steps
Multi Purpose Portable Grinder Easily transported in the trunk of a small car, 150 lbs.
Titan XT Engineered for industrial surface prep, grinding and polishing.
Bull 1250 EBS Propane Propane powered, industrial dust extractor.
EQUIPMENT ATTACHMENT OPTIONS
Investing in an assortment of attachments for your grinder will maximize its versatility and allow you to perform a broader range of tasks with one machine.
The three most common types of grinding attachments are:
Some grinders are also available with scarifying attachments for removing thicker coatings and mastics.
VIDEO: DUST CONTROL FOR CONCRETE SAWS Time: 02:09 Dust collection is important when using any type of concrete saw, grinder or cutting machine that creates airborne dust particles. Get an overview of the different types of dust control equipment, ranging from a simple wet-dry vac to sophisticated machines equipped with HEPA filtration systems.
Available in various grits for coarse or fine polishing, silicon-carbide stones are an economical choice for such applications as smoothing trowel marks or rough finishes and leveling high spots less than 1/16 inch. However, these stones can clog easily, which can make them inefficient at removing most coatings.
Tungsten-carbide inserts and diamond grinding accessories remove surface coatings with greater speed and efficiency. Tungsten-carbide inserts are carbide-tipped blocks with beveled edges that can strip heavier buildups or coatings without digging into the concrete. Their removal action, which is similar to using a scraper, works best in materials thicker than 1/16 inch. Applications include removing adhesives, thick paints, resins, tar, industrial buildups and rubber deposits.
For profiling work and removal of thin-film coatings or coatings with high hardness values, such as urethanes and epoxies, diamond-segmented abrasives are generally the best solution. Other applications include polishing and removing minor surface imperfections. The diamond segments, which are bonded to a backing plate or to removable block inserts or plugs, sit on the surface and are embedded in a metal or resin matrix. During grinding, the matrix wears away gradually to expose new diamonds. You can choose diamond tooling in various grit levels, ranging from fine to coarse, and with different bond hardnesses, shapes and diamond concentrations, allowing you to match the tool to your project requirements.
Regardless of the attachment you use, look for inserts or grinding discs that are easily replaceable. This will allow you to move more easily from coarser to finer grit levels.
Resin polishing pads from Terrco Inc. in Watertown, SD
Tips for Best Results
- Despite their versatility, grinders generally aren’t designed for aggressive profiling jobs, and there are certain coatings a traditional grinder just can’t remove. They are most effective at removing thin coatings and paints or for cleaning and lightly abrading floor surfaces.
- When deciding between tungsten carbide and diamond attachments for coating removal, the main factors to consider are the material type and thickness and the strength of the mechanical bond to the surface. One manufacturer offers this tip: If the material to be removed can be cut with a knife, use tungsten carbide. Diamond segments are more suitable for thinner coatings no greater than 1/16 inch.
- When using diamond tooling, it’s important to choose the right bond hardness of the matrix (the material that holds the diamond segments) to achieve greater efficiency and to maximize tool life. In general, use a hard bond when grinding soft materials and a soft bond for hard materials. Softer materials wear away the diamonds more quickly.
- The weight of walk-behind grinders can make a difference in grinding performance. Heavier units permit more aggressive grinding because they place more weight on the discs, allowing them to make better contact with the surface. Ballast weights can be added to some machines for tackling more difficult material removal jobs.
Top 6 Concrete Grinder Manufacturers to Consider in 2023
Concrete grinder is the equipment that uses a diamond abrasive disc to remove the concrete surface, mortar, and other types of construction material from a surface. They are commonly used in the construction industry for the removal, smoothness, and polishness of concrete floors.
There are many concrete floor grinder suppliers in China, but not all of them are created equally. it can be difficult to determine which one is the best fit for your needs.
In this article, we will introduce you to the top 6 concrete floor grinder brands in China. We will discuss what each brand offers and why they might be a good fit for your business.
Floor grinder china manufacturers list
edge, planetary, rotary, single heads, three heads, four heads
Honway is the best brand of reliable and durable concrete grinder manufacturer in China, which covers various design as planetary, rotary, belt driven, gear driven, single heads, dual heads, three heads, etc.
Over the years of development, Honway has entered into the field of concrete floor grinding and surface polishing. Unlike other manufacturers in China, HONWAY only focuses on two types of concrete prep of equipment, that is, floor grinder and floor scarifier.
These construction machines are offered not only in a variety of sizes and models but also by special design and technology.
If you search for a supplier for OEM, Honway could make your design, thinking, and technique realized as they are successfully customized grinding machines for EU, UK customers, concrete grinding and scarifying machines for UAE, wetdry grinding and polishing machines for Swiss, edge grinders for the USA, etc…
It is supported by a team for a machinery research, facilitates and manufacture, and a mature and stable supply chain for all spare parts. Honway offers one year guarantee for motor and inverters. Three years for electrical parts.
floor grinders cover edge to 800mm grinding width, by planetary gear driven. With years of experience in the concrete grinding polishing industry, they know how to design and build grinders with the customer in mind.
XINGYI
floor grinders, tools, diamond disc, dust equipment, preparation services in China. The biggest grinding width of the floor grinder is up to 850mm, and motor speed to 1800 rpm, planetary type. Her address is in Jinjiang, China with professional RD, designing, manufacturing, sales, and customer support teams.
She also has her own construction company as well which has accomplished many projects of removal, grinding, and polishing the industrial floor, commercial floor, terrazzo, stone, and epoxy terrazzo surfaces. Xingyi offers one year guarantee for motor and inverters. Three years for electrical parts.
floor grinding machines, diamond tooling range, floor scrubbers, dust extractors.
Ronlon floor grinding system was founded by David Dai and since 2002, who is well known in the business of concrete and terrazzo construction both as the owner of floor grinding and polishing company and Ronlon Floor surface Systems.Rolon is with 17 years of experience in this business. The factory is equipped with a professional engineering team, Hi-tech production equipment and tools, and complete construction solutions.
Ronlon has a complete surface preparation system including: concrete grinding machines, vacuum systems for clean air environment, grinding tools, concrete chemicals( densifier and sealer), and dyes(optional). It is also important to receive proper training to ensure that your projects are completed in a professional, timely, and cost-effective manner.
JS
concrete grinding, polishing and air cleaning equipment for commercial and industrial floor.JS floor grinders have been a brand in the concrete business as a complete supplier for floor grinder, diamond disc tool, dust equipment, with advanced technology, Rapid repair service.
Js grinders with ergonomic design and unique technology of diamond disc can do the job of grinding and removal on the concrete floor, terrazzo epoxy, artificial stone, and stone preparation.
Covering surfaces from small edges to thousands of square meters grinding, JS floor grinders have a very wide product range. JS, equipment supplier with floor grinding and polishing, dust extractor, and diamond metal tool for all your floor jobs.
JS has also developed the largest selection of diamond tools for floors on the market. At JS, you will find the tools suitable for your flooring job today, as well as the various flooring jobs you will get in the future.
JS is driven by the needs of our customers and a high ambition to invent products that makes difference in higher efficiency, longer life time.
Merrock
commercial grinding and polishing equipment, diamond metal disc and tools, and chemical business.
Concrete surface: There are excellent products in the fields of stone, concrete, and waterproofing. The “Doctor Shield” concrete curing agents have high-cost performance.
Diamond steel tooling: wet and dry diamond tooling, abrasive disc, metal grinding tools.
TIPS TO LOOK FOR A GREAT MANUFACTURER
Choosing the right floor grinders manufacturer is a very important decision that will help you get the most out of your investment. By taking the time to do your research and choose a reputable manufacturer, you can be confident that you are getting a high-quality product that will last for years to come. Here are a few things to look for when choosing a concrete grinder manufacturer:
OEMODM manufacture services
A great manufacturer should have the ability to OEM manufacture your concrete grinders. This means that they will be able to produce concrete grinders according to your specific needs and requirements.
They should have a wealth of experience in the concrete grinding industry, a mature supply chain for hundreds of spare parts and, accessories of grinding machines related to steel, power, engine, etc.
They could offer a variety of grinders for different preparation services, knows well the pros and cons of your design in real use, including the engine, and gives reasonable advice.
Professional knowledge about electricity
A professional supplier for the concrete grinding machine should have good knowledge about electricity and engine usage in different countries, as the grinding machine is mostly used electrically.
The electric condition, electric parts, voltage, current of different countries are various. A floor grinder machine made in China may not be able to use in your country because of the electricity problem.
For example, the voltage of South America is not stable as North America. Its voltage fluctuates greatly sometimes of the day, and causes the sudden increase of current. If your machine is for 220v, the inverter may be burned. So the design for concrete grinder in this area has to consider the motor and inverter fristly.
The plug for Europe, Australia, America…. are also various. The wiring connection style, the certifications for electrical parts, the sign for electric warning….are different.
Concrete grinding machines spare parts supply
A floor grinder is a long-term investment, and you should expect to receive the support of spare parts from your manufacturer if any problems arise with your machine.
A good grinding manufacturer will have a large stock of spare parts available and be able to provide prompt service if needed. Some spare parts are customized and the good manufacturer will continuously update the products according to customer feedback, and will even change the drawings of the whole machine.
Technical support and after-sale service
A good floor grinders manufacturer should also offer excellent technical support and repair service after sale.
They should have a team of experts who can contact in time and help you with any problems or questions you may have about your machine.
They should also be able to provide timely repair and maintenance services. Even they could send the technicians and escort on spot quickly for solve problems.
Program control
It is an important fact that any floor grinder manufacturer you consider should have a program control. This means that they will adhere to strict control standards and will ensure that their products meet or exceed your expectations.
You could request them to explain how they do the program controls, and if they have the advanced machines, such as CNC machine center, automatic lathe and so on, if they held the training class for the employers regularly and the documents regarding to it.
Concrete floor grinding and polishing machine certifications
Good concrete floor grinding and polishing machine manufacturers invest in getting authoritative certifications for their products. Internationally acceptable standards like ISO, CE, API, TS, and more are good parameters to see if a company manufactures high-quality equipment. Check to see if a company has all the relevant certifications before placing your order.
Conclusion
The super concrete grinders manufacturer shouldn’t feel conceited and self-satisfied and rest on our laurels. They invest in research, development and build lasting relationships with the clients.
Choosing a floor grinders machine supplier means a long-term business partner. Make sure the ones listed are in your mind already.
Choose a manufacturer that could offer high-quality machines at a competitive rate and whose products are backed by proper certifications and warranties. With their help, more profits will last for years to come!
Concrete Grinding and How Much Can A Grinder Remove?
Most people are searching for what concrete grinding is? Another important question for all newbies is how much will a concrete grinder remove?
Let’s go deeper into details. Concrete grinding is a mechanical treatment process of the surface using special equipment, like Husqvarna or HTC, combined with abrasive diamond tools. The metal segment attachments procure the removal of unevenness on rough concrete surfaces to reveal a smooth finish. In addition, there are grinding diamond tools to help make the process faster.
Have you ever been struggling to remove old mastic or glues, waterproofing membranes, or epoxy coatings from a concrete surface? It’s a bit of a challenge most concrete resurfacing contractors, fluid floor applicators, and even waterproofers have. The main goal is to simplify the methods of removing materials from concrete surfaces. Thus, preparation to reapply a coating, membrane, or adhesive will be enjoyable.
Why It Is The Best Method Of Concrete Floor Prep?
Firstly, concrete mechanical treatment can be accomplished either dry or wet. Prepping the floors before installing hardwood or tiles is the best way to ensure the floors’ endurance.
It is also important when the concrete will be polished or coated with epoxy, as the quality of the surface will show through.
What are the benefits of Concrete Mechanical Treatment?
- Rebuild concrete surfaces. Removes all inconsistencies and imperfections, resulting in a usable and smooth surface.
- Remove dirt, paint, or mastic. The best way to get rid of different remnants left on the concrete.
- Install flooring (coatings, carpets, or tiles). A contractor can easily install any flooring on a smooth surface. Floor prep is key in the longevity of a new covering option.
How Much Will a Concrete Grinder Remove?
Let’s find out how much will a concrete grinder remove? As a matter of fact, a concrete grinder can remove as much concrete as you wish, but its limitations are:
- the hardness of the concrete;
- the type of diamond tooling;
- the amount of time you spend on the floor.
A small planetary concrete grinder with basic grinding tools will remove around 1/16” of the concrete in 1-2 passes in a normal situation. You might be able to remove more – 1/8’’ if use a heavier concrete grinder and more aggressive PCD tools. In fact, an angle grinder with a cup wheel will do the best job.
It will be easier to grind in the case of soft concrete, especially if you use highly aggressive PCD tools for concrete layer removals like glue, black mastic, or other imperfections.
Lastly, the more pressure you put on the grinder, the more wear you put on the diamond tools. If you need to remove a thicker layer of concrete faster, you may need an extremely soft bond grinding pad.
Finally, concrete grinding is often seen as a finishing or refinishing procedure. But if you have a thick layer to remove, contractors suggest a complete demo and re-pour the slab.
How Long Does Grinding Take?
Do people also ask about how long does grinding takes? As a matter of fact, the time of concrete grinding depends on a few factors:
- How big is the project?
- Whether the area is quite open, or it consists of a lot of small spots?
- What kind of finish do you expect – polishing or sealing?
- How much exposure of aggregate do you want to see?
- What kind of shine do you desire?
How much does it cost to grind concrete?
In fact, concrete grinding contractors normally charge around 0.75-2 per square foot for light concrete sanding. This makes the floor ready to install a new floor covering. over, check out the ranges for different types of glues or mastic removal:
- A thin layer of epoxy paint, VCT glue, or mastic: 1 to 1.2 per square foot.
- Thick coatings 1/8-1/4”: 1.3 to 1.5 per square foot.
- Black heavy mastic (multi-layer): 1.5 to 2 per square foot.
- Check our Concrete Calculator. You can find out How much concrete do you need?
Do you want to know how much will a concrete grinder remove? Here are the answers, along with other commonly asked questions.
The beauty of choosing a full exposure aggregate of polished concrete for your space – whether residential or commercial. Is that you got a truly unique floor. No two concrete floors are the same, as it all comes down to concrete quality, technique, and aggregate amount.
However, most people don’t know how to achieve that shiny and refine style. Also, aggregate exposure ranges from minimal to open-stone exposure depending on the depth of the rocks inside the concrete and grinding.
Concrete Grinding Contractors Near Me
Firstly, your best option to find out the floor prep cost in your area is to contact a contractor. Secondly, request a Free Estimate to find out the best competitive price from your Concrete Contractors Near Me. Lastly, if you’re getting into the game of floor renovation, hiring a Pro will most likely help to avoid wasting time and money on your first few jobs.
Consequently, in this article, we learned what ground concrete is? Also, what is the best prep method? And how much will a concrete grinder remove? Feel free to ask our specialist a question.
Floor Solutions
- Concrete Grinding
- Sealed Concrete
- Polished Concrete
- Stained Concrete
- Self-Leveling Floor
- Vapor Barrier
- Epoxy Flakes
- Metallic Epoxy
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- 3D Flooring
- Polyaspartic Coating
